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#11
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flame
Thanks for all the helpful suggestions.
-- Ignorantly, Allan Adler * Disclaimer: I am a guest and *not* a member of the MIT CSAIL. My actions and * comments do not reflect in any way on MIT. Also, I am nowhere near Boston. |
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#12
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flame
"glassman" wrote in message ... "Moonraker" wrote in message .. . "glassman" wrote in message ... and you thought I was testy? Nah. I just have a low tolerance for ignorance. Geez then what do you think of stupidity? You mean Brady and his ilk? |
#13
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flame
No, Moonraker needs his tubes and fingers tied to prevent procreation and
rudeness. You can block his messages just like e-mail on your brower if you wish. The real problems with using an arc for working glass are the very high temperature in a very small space and the interesting problem that most glass becomes conductive when melted. (And yes people have thought of using a carbon arc to melt a pool of glass, but you need a safety cutoff when you dip the pipe in the glass and because you need to melt the glass with something else like gas, what is the point of two electrical systems.) It is possible to work glass with an electric glory hole built like the bottle melting rig I built http://users.ticnet.com/mikefirth/bottle.htm#NECKMELT but it doesn't scale up very well, I am told. People melt glass with electricity all the time, but it is done with silicon carbide elements in a highly insulated box that is opened only briefly to get the melted glass out. The actual working of the glass is done with a gas glory hole. -- Mike Firth Furnace Glassblowing Website http://users.ticnet.com/mikefirth/ "Allan Adler" wrote in message ... Steve Ackman writes: In , on 05 Sep 2006 11:05:50 -0400, Allan Adler wrote: Is there any kind of glassblowing one can do without using flame? I've never tried this for glass, so in that context it's completely theoretical: Back decades ago when I had an AC buzzbox (arc welder), I had an accessory known as a carbon arc torch; basically a hand-held fixture for holding a copper-covered carbon electrode a fixed distance from a ground electrode. Pull the handle (squeeze the trigger) to bring the two together and strike the arc, then release to create a 3/8" or so gap. You now have a blue hot arc in front of you. The amount of heat could be controlled by adjusting the amperage on the welder. Also, there were 1/4" and 3/8" (and larger?) carbons you could use. The size of the gap also controlled, to some extent, how focused the arc would be. Thanks very much for your comments. One advantage I can see for flame is that you can easily move it around on the glass to keep one part from expanding faster than other parts and maybe breaking the glass. That doesn't seem to be a feature of the carbon arc apparatus you describe. I was thinking in terms of some well insulated container with lots of little heating elements all around the glass, elements which can be controlled independently, so that the glass heats up as a whole in a controlled way but the particular part you want to soften gets more heat. I have no idea whether something like that could work or whether it is actually used. If the insulation is good enough, the amount of heat produced by the heating elements might not need to be that great, since the heat insulation would cause the heat to accumulate. It just might take a long time to get to the right temperature and a long time to cool. Is Moonraker the local judgemental heckler for rec.crafts.glass or is he right about this question being off topic for this group? If so, I apologize, since it wasn't intentional on my part. -- Ignorantly, Allan Adler * Disclaimer: I am a guest and *not* a member of the MIT CSAIL. My actions and * comments do not reflect in any way on MIT. Also, I am nowhere near Boston. |
#14
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flame
"Mike Firth" wrote in message m... No, Moonraker needs his tubes and fingers tied to prevent procreation and rudeness. You can block his messages just like e-mail on your brower if you wish. Go **** yourself. |
#15
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flame
Unless of course you have an electric glory hole such as one of these
http://www.electroglass.com/gloryholespec.html Mike Firth wrote: No, Moonraker needs his tubes and fingers tied to prevent procreation and rudeness. You can block his messages just like e-mail on your brower if you wish. The real problems with using an arc for working glass are the very high temperature in a very small space and the interesting problem that most glass becomes conductive when melted. (And yes people have thought of using a carbon arc to melt a pool of glass, but you need a safety cutoff when you dip the pipe in the glass and because you need to melt the glass with something else like gas, what is the point of two electrical systems.) It is possible to work glass with an electric glory hole built like the bottle melting rig I built http://users.ticnet.com/mikefirth/bottle.htm#NECKMELT but it doesn't scale up very well, I am told. People melt glass with electricity all the time, but it is done with silicon carbide elements in a highly insulated box that is opened only briefly to get the melted glass out. The actual working of the glass is done with a gas glory hole. |
#16
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flame
"David Billington" wrote in message .. .. Unless of course you have an electric glory hole such as one of these I once knew a girl..... oh forget it. -- JK Sinrod www.SinrodStudios.com www.MyConeyIslandMemories.com |
#17
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flame
"glassman" wrote in message ... "David Billington" wrote in message .. . Unless of course you have an electric glory hole such as one of these I once knew a girl..... oh forget it. That's "shocking". |
#18
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flame
But look at the specs for those things and you will see why they are not
used very much. $9,996 for a 12" opening glory hole which is not large using 21.6 KW power at 240 volts which is 90 amps, which requires a really, really serious wiring job or go to 3 phase, which is also a serious wiring job, not something you plug in. Silicon carbide heater bars are brittle, so don't tap them with the glass. Building one would be tricky as it requires special transformers and controllers (see CraftWeb Glass Forum for lengthy discussion of Electric Furnaces using SiC bars and other methods.) In comparison, building a gas gloryhole about the same size is relatively uncomplicated and costs about $700 with simple controls, $2000 with a more extensive safety gas train (often not used on glory holes because they are usually attended when on.) Their operating figure of $65 a month at 7 cents a KWH calculates out to 43 hours a month (43 hours x $0.07 /kwh x 21.6 kw = $65.016) which is about a fourth of what would be expected in even a modest shop since it is just over 10 hours a week. Even with the fast heat up given (15 minutes), you would be using up 1.25 to 1.5 hours a week if it is just turned on once a day (no shut down for lunch or no lunch.) And it doesn't help that here in Texas, my last electric bill was based on $0.148/kwh.without all those funny little charges added in. -- Mike Firth Furnace Glassblowing Website http://users.ticnet.com/mikefirth/ "David Billington" wrote in message ... Unless of course you have an electric glory hole such as one of these http://www.electroglass.com/gloryholespec.html |
#19
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flame
Of course, what is missing (he realized after sending the long message) is
the duty cycle of the glory hole. If the hole somehow manages to stay hot and have the elements on only 25% of the time, which seems low, you get up to 40 hours a week. -- Mike Firth Furnace Glassblowing Website http://users.ticnet.com/mikefirth/ "Mike Firth" wrote in message et... But look at the specs for those things and you will see why they are not used very much. [snip] over 10 hours a week. Even with the fast heat up given (15 minutes), you would be using up 1.25 to 1.5 hours a week if it is just turned on once a day (no shut down for lunch or no lunch.) And it doesn't help that here in Texas, my last electric bill was based on $0.148/kwh.without all those funny little charges added in. -- |
#20
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flame
In , on Tue, 5 Sep 2006 11:34:28
-0400, Steve Ackman wrote: In , on 05 Sep 2006 11:05:50 -0400, Allan Adler wrote: Is there any kind of glassblowing one can do without using flame? I've never tried this for glass, so in that context it's completely theoretical: Back decades ago when I had an AC buzzbox (arc welder), I had an accessory known as a carbon arc torch; basically a hand-held fixture for holding a copper-covered carbon electrode a fixed distance from a ground electrode. Pull the handle (squeeze the trigger) to bring the two together and strike the arc, then release to create a 3/8" or so gap. You now have a blue hot arc in front of you. The amount of heat could be controlled by adjusting the amperage on the welder. Also, there were 1/4" and 3/8" (and larger?) carbons you could use. The size of the gap also controlled, to some extent, how focused the arc would be. I may actually still have this piece of hardware hidden away in a box somewhere, and if I run across it, I'll see how well it works on my current DC ARC / TIG / Plasma unit. I ran across it today. Main problem is that it really is designed for AC, and the arc tends to walk around the gap more with DC. IOW, even if the carbons are stationary, the "flame" isn't. I surmise it may due to the copper migrating too much with DC. That said, I did manage to melt some glass with it. 1/4" electrodes; machine set at 30 amps. In order to get a stable arc, I had to go with something less than 1/4" gap. It was really too much of a pinpoint heat source at that setting, so the glass bubbled/boiled. All other considerations aside, you'd need more current across a wider gap to get a "softer" arc with more heat so you could work the glass farther out. What amazed me was that the rod (standard COE 104) didn't crackle and spit as it tends to do when you heat it too aggressively. Since I don't have an AC welder any more, that's as far as I took the experiment. From what I saw today, I'd have to say that with the right setup and a little while dialing in, it certainly would be possible to do some beadmaking and light glassblowing with a carbon arc. I would hastily add that I wouldn't personally go to the bother of figuring it all out since oxy-propane is a tried and true method, and I already have that setup... albeit not set up at the moment. |
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